Top 5 Conveyor Belt Problems — And How to Avoid Them

Conveyor systems are the backbone of productivity in mining, agriculture, manufacturing, and logistics. Yet even the most robust belts can experience issues that cause costly downtime. At Belting Supply Services, we’ve seen it all — and we’re here to help you avoid the most common pitfalls.

1. Mistracking (Belt Misalignment)

The Problem: When a conveyor belt drifts off-centre, it can cause edge wear, product spillage, and even system failure.
How to Prevent It: Ensure regular inspections, install proper tracking rollers, and confirm pulley alignment. BSS offers high-performance tracking solutions tailored to your belt type.

2. Slippage

The Problem: Slippage occurs when the belt doesn’t grip the drive pulley, often due to insufficient tension or worn pulleys.
How to Prevent It: Maintain optimal belt tension and check for pulley lagging wear. Our team can supply and fit lagging suited for heavy-duty applications.

3. Material Carryback

The Problem: Sticking materials don’t discharge properly, building up on pulleys and rollers. This increases wear and reduces efficiency.
How to Prevent It: Install efficient scrapers and cleaners. BSS stocks a wide range of primary and secondary belt cleaning systems.

4. Belt Wear and Tear

The Problem: Over time, belts degrade due to friction, heat, chemical exposure, or mechanical damage.
How to Prevent It: Choose the right belt for your application and inspect regularly for signs of wear. BSS offers custom belt solutions including heat- and abrasion-resistant options.

5. Poor Splice Integrity

The Problem: Weak or incorrect splices can lead to belt separation, posing serious safety risks.
How to Prevent It: Use proper splicing techniques, tools, and materials. Our technical teams are trained in both mechanical and vulcanized splicing best practices.

✅ Final Thoughts

A proactive maintenance plan is your best defence against belt failure. Partner with BSS to ensure you’re running the right belt, with the right support, at the right time.

Need help identifying the issue? Contact our team for a belt audit or onsite technical support.